☎+86-577-86826961

sales@eaglefittings.com

Hygieneventile

Ansicht als

Premium Stainless Steel Valves for Critical Process Applications

In industries where product purity is non-negotiable—pharmaceuticals, biotechnology, food processing, and dairy—the right stainless steel sanitary valves make all the difference. These aren't just components; they're guardians of your product integrity.

Process engineers know this reality: Valve failures during a critical batch can cost thousands in lost product and downtime. That's why our sanitary valves are engineered with precision, tested rigorously, and designed to perform consistently in the most demanding environments.

Industry Insight: The shift toward modular processing and single-use technologies has increased demand for reliable sanitary valves that can handle frequent cleaning cycles, rapid changeovers, and stringent validation requirements.

Complete Sanitary Valve Solutions for Every Application

Different processes require different valve technologies. Here's our comprehensive range of stainless steel sanitary valves, each designed for specific applications:

Butterfly Valves

Ideal for high-flow applications in larger diameter pipes (2" and above). Quick quarter-turn operation, space-saving design, and cost-effective scaling.

DairyBreweryBulk Transfer

Ball Valves

Perfect for smaller lines requiring precise control. Full-bore designs ensure complete drainage with zero dead legs. Available in 1/2" to 4" sizes.

PharmaCosmeticsFood Processing

Diaphragm Valves

Sterile processing applications where isolation is critical. The diaphragm separates process fluid from valve mechanism, preventing contamination.

BiotechSterile FillWFI Systems

Check Valves

Prevent backflow in process lines. Spring-loaded designs ensure immediate closure, protecting sensitive equipment and preventing product mixing.

Pump ProtectionMulti-Product LinesCIP Systems

Tank Bottom Valves

Designed specifically for vessel outlets. Flush-mounted designs allow complete tank drainage with minimal product retention.

Storage TanksMixing VesselsFermenters

Sampling Valves

Enable aseptic sampling without process interruption. Designed for minimal dead volume and easy sterilization between samples.

QC SamplingProcess MonitoringValidation

Angle Seat Valves

High-flow pneumatic valves for on/off control. Excellent for steam, water, and air applications in utility services.

Steam ControlUtility ServicesAir Lines

Vacuum Relief Valves

Protect vessels from vacuum conditions during CIP, cooling, or transfer operations. Maintain sterility while preventing tank collapse.

Tank ProtectionCIP SystemsStorage Vessels

Engineered for Sanitary Excellence

Feature Standard Specification Premium Options
Material Construction 316L Stainless Steel Electropolished 316L, 304L, Hastelloy
Surface Finish Ra ≤ 0.8 μm (32 μin) Ra ≤ 0.5 μm (20 μin) electropolished
Seal Materials EPDM, Silicone, PTFE FFKM, PFA-lined, Chemraz
Connection Types Tri-clamp, ISO, SMS ASME BPE, Weld-in, Bevel Seat
Pressure Rating 10 bar (150 psi) 16 bar (232 psi)
Temperature Range -20°C to 120°C -50°C to 180°C

Why Material Selection Matters

In sanitary applications, material compatibility extends beyond corrosion resistance:

  • Cleanability: Smooth surfaces prevent bacterial adhesion
  • Product Contact: Non-reactive materials prevent leaching
  • Thermal Cycling: Materials must withstand repeated sterilization
  • Longevity: Proper material selection extends service life 3-5x

Trusted Across Critical Industries

Pharmaceutical Manufacturing

From API production to sterile filling, our valves meet FDA requirements and support validation processes. Cleanability and documentation are paramount.

WFI DistributionSterile ProcessingBuffer Preparation

Food & Dairy Processing

Hygienic design prevents bacterial growth in product contact areas. Valves withstand frequent CIP cycles and handle viscous products without clogging.

Dairy ProcessingBeverage FillingSauce Production

Biotechnology

Cell culture, fermentation, and purification processes require valves that maintain sterility over extended production runs without compromising performance.

BioreactorsPurificationFill/Finish

Expert Answers to Common Questions

What are sanitary valves?

Sanitary valves are specifically designed for applications requiring high levels of cleanliness and sterility, typically in food, pharmaceutical, and biotechnology industries. They feature smooth, crevice-free surfaces (usually electropolished stainless steel), easy-to-clean designs, and materials compliant with FDA, 3-A, and EHEDG standards. Unlike industrial valves, sanitary valves prioritize cleanability and contamination prevention over maximum pressure ratings or temperature extremes.

What are the best sanitary control valves for pharmaceutical manufacturing?

For pharmaceutical applications, diaphragm valves typically offer the best balance of sterility, cleanability, and control. Their isolation design prevents process fluid from contacting valve internals. For high-purity applications, we recommend electropolished 316L stainless steel with PTFE diaphragms and sanitary clamp connections. For applications requiring precise flow control, sanitary ball valves with position feedback and modulating actuators provide excellent results while maintaining cleanability.

What are the best sanitary valves for high-purity pharmaceutical applications?

For high-purity applications like WFI (Water for Injection) systems or buffer preparation, we recommend:
1. Diaphragm valves for complete isolation and sterility
2. Tank bottom valves with zero-dead-leg design for complete drainage
3. Check valves with spring-assisted closure to prevent backflow
All should feature electropolished 316L stainless steel (Ra ≤ 0.5 μm), PTFE or EPDM seals, and documented material traceability. These configurations minimize particle generation and support validation requirements.

What's the typical lead time for custom sanitary valves?

Standard configurations typically ship within 1-2 weeks. Custom designs (special materials, connections, or actuation) generally require 3-6 weeks depending on complexity. For urgent requirements, we maintain inventory of common sizes and can expedite production for critical applications. We provide firm delivery dates with every quotation.

How do I determine which valve type is best for my application?

Consider these factors: pipe size, flow requirements, media characteristics (viscosity, particulates), cleaning frequency, and automation needs. As a general guide: Use ball valves for precise control in smaller lines (<4"), butterfly valves for high-flow larger lines, diaphragm valves for sterile applications, and tank bottom valves for complete vessel drainage. Our engineers can help you select the optimal configuration based on your specific process parameters.

Need Help Selecting the Right Valves?

Our application engineers have helped design thousands of sanitary systems. Share your process requirements, and we'll recommend the optimal valve solutions.

Consult Our Engineers →

Built to Industry Standards

Certifications & Standards

  • 3-A Sanitary Standards
  • EHEDG Certification
  • FDA 21 CFR Compliance
  • ASME BPE Standards
  • ISO 9001:2015 Quality
  • CE Marking (PED 2014/68/EU)

Quality Assurance

  • 100% Pressure Testing
  • Surface Finish Verification
  • Material Certificates 3.1
  • Dimensional Inspection
  • Functional Testing
  • Cleanroom Packaging

Documentation Support

  • Material Certificates
  • Test Certificates
  • 3.1 Mill Certificates
  • Installation Manuals
  • Maintenance Guides
  • Validation Support Documents

About Egle

Eagle Ultrapure Fittings- ASME BPE

Eagle branded production includes Sanitary Fittings, Valves, Pipes, Adapters and Tank Fittings like Manways and Spray Balls. The high quality products are mainly used in Food, Beverage and Dairy applications.

Vergleichen /3

Wird geladen...